Custom Molding Solutions Built Around Your Product, Material, and Performance Requirements
Forest City Technologies is a trusted custom molding partner for companies that need more than a commodity molder. With 130,000 square feet of dedicated manufacturing space, a diverse molding technology portfolio, and deep material expertise, Forest City Technologies helps customers move from concept and prototype through repeatable, scalable production.
From silicone and thermoplastic materials to urethane systems and multi-component molding, Forest City Technologies brings together the people, processes, equipment, and production space needed to support demanding molded product programs. Our team works with customers across automotive, aerospace, lighting, electronics, industrial, recreational, and consumer markets to manufacture components that meet real-world performance requirements.
Whether you need a precision silicone component, an optical lens or luminaire, a high-performance aerospace-grade plastic part, a urethane molded product, or a multi-material molded assembly, Forest City Technologies has the technical depth and production infrastructure to help bring your design to life.
Why Forest City Technologies for Custom Molding?
- Broad molding portfolio: Forest City Technologies supports liquid silicone rubber, high-consistency rubber transfer molding, moldable optical silicone, thermoplastic injection molding, urethane molding, aerospace molding, and multi-component molding.
- Dedicated manufacturing footprint: Forest City Technologies offers 130,000 square feet of dedicated manufacturing space for custom molding programs.
- Material expertise: Our team helps customers work through material selection, performance requirements, processing considerations, and production scalability.
- Tooling and process knowledge: Forest City Technologies understands the relationship between part design, tooling strategy, process development, and long-term production reliability.
- Production-ready capacity: With established equipment, floorspace, and experienced teams, Forest City Technologies can support programs from development through serial production.
- Industry experience: Forest City Technologies serves demanding industries including automotive, aerospace, electronics, lighting, industrial equipment, recreational products, and consumer goods.
Custom Molding Capabilities
Liquid Silicone Rubber (LSR) Molding
Forest City Technologies provides Liquid Silicone Rubber molding for precision components that require flexibility, durability, thermal stability, and consistent performance. LSR is well suited for complex geometries, repeatable production, and applications where silicone’s material properties provide a clear advantage.
High-Consistency Rubber (HCR) Transfer Molding
Forest City Technologies supports injection transfer molding and transfer molding of high-consistency rubber for applications that require rubber performance, dimensional consistency, and efficient material use. This capability is especially valuable when customers need to reduce waste, control cost, and maintain reliable part quality.
Moldable Optical Silicone
Forest City Technologies is an industry leader in moldable optical silicone for customer-designed lenses, luminaires, and lighting components. This capability gives customers design freedom for optical performance, complex shapes, impact resistance, and demanding lighting environments.
Thermoplastic Injection Molding
Forest City Technologies manufactures precision molded plastic components using a wide range of thermoplastic materials, from commonly specified resins to high-performance specialty polymers. This capability supports customers that need durable, repeatable, and production-ready molded plastic parts.
Molding for Aerospace
Forest City Technologies supports aerospace molding programs that require highly engineered materials, disciplined processing, and supplier confidence. As a qualified processor to Boeing BAC 5321, Forest City Technologies manufactures plastic components from aerospace-grade resins for demanding applications.
Urethane Molding
Forest City Technologies provides urethane rubber molding for customers that need tough, resilient molded components with strong wear, impact, and performance characteristics. Open-mold, closed-mold, and multi-component urethane molding capabilities can support a variety of product designs and production needs.
Multi-Component Molding
Multi-component molding, including multi-shot and 2K molding, allows customers to combine materials, functions, or performance features into a single molded component or assembly. Forest City Technologies' experience with silicone, thermoplastic, and urethane materials helps customers explore integrated designs that can reduce assembly steps, improve part performance, and create more efficient product solutions.
Bring Your Molded Product Program to FCT
If your product requires the right combination of material knowledge, molding expertise, tooling support, and production capacity, Forest City Technologies is ready to help. Our team can review your application, recommend a practical molding path, and support your program from early development through repeatable production.
